Featured Projects

3022 Joint Additive Manufacturing Model Exchange (JAMMEX) ​
Value Chain

3022 Joint Additive Manufacturing Model Exchange (JAMMEX) ​

5523 Electron Beam Additive Manufacturing (EBAM) Engine Part Manufacturing and Testing
Design

5523 Electron Beam Additive Manufacturing (EBAM) Engine Part Manufacturing and Testing

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  • ALL PROJECTS
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3022 Joint Additive Manufacturing Model Exchange (JAMMEX) ​
Value Chain

3022 Joint Additive Manufacturing Model Exchange (JAMMEX) ​

5523 Electron Beam Additive Manufacturing (EBAM) Engine Part Manufacturing and Testing
Design

5523 Electron Beam Additive Manufacturing (EBAM) Engine Part Manufacturing and Testing

5525.001 RIA Robotic DED System - Digital Twin Setup and Capability Demonstration
Process

5525.001 RIA Robotic DED System – Digital Twin Setup and Capability Demonstration

5528 AURA TrustedAM™ Mark I Endpoint Assessment Activity
Value Chain

5528 AURA TrustedAM™ Mark I Endpoint Assessment Activity

5001.001.001.007 Development of Graded Alloy Transitions for Hypersonic Systems
Material

5001.001.001.007 Development of Graded Alloy Transitions for Hypersonic Systems

5509.001 Advanced Manufacturing Confluence (AMC)
Process

5509.001 Advanced Manufacturing Confluence (AMC)

5522.005 Advanced Manufacturing of High Temperature Nozzle Materials
Material

5522.005 Advanced Manufacturing of High Temperature Nozzle Materials

5522.004 Advanced Nano-Coatings for High Temperature Applications
Material

5522.004 Advanced Nano-Coatings for High Temperature Applications

5522.003 Demonstrate Additive Manufacturing of Ultra-High Temperature Composite Materials
Process

5522.003 Demonstrate Additive Manufacturing of Ultra-High Temperature Composite Materials

5522.002 Demonstration of AM Solutions for Thermally Managed & Shape-Stable Leading Edge
Design

5522.002 Demonstration of AM Solutions for Thermally Managed & Shape-Stable Leading Edge

5522.001 Advanced Additive Manufacturing of Rocket Engine Components
Process

5522.001 Advanced Additive Manufacturing of Rocket Engine Components

5533 Post-Process Optimizing of Additive-Manufactured Nickel-Based Superalloys
Process

5533 Post-Process Optimizing of Additive-Manufactured Nickel-Based Superalloys

5524 Hybrid Manufacturing for Rapid Tooling and Repair
Process

5524 Hybrid Manufacturing for Rapid Tooling and Repair

5517 Hybrid Additive Manufactured Oil Coolers (HAMOC)
Process

5517 Hybrid Additive Manufactured Oil Coolers (HAMOC)

5001.002.002.002 Metal Lattice Design, Testing, and Application Study
Design

5001.002.002.002 Metal Lattice Design, Testing, and Application Study

5526 Demonstration of an Approach to Manufacturing Taller AM Parts than Previously Achievable
Process

5526 Demonstration of an Approach to Manufacturing Taller AM Parts than Previously Achievable

5529 Site Specific Cold Spray Implementation Approval and Building Best Practices for Future Implementations
Material

5529 Site Specific Cold Spray Implementation Approval and Building Best Practices for Future Implementations

5523 Electron Beam Additive Manufacturing (EBAM) Engine Part Manufacturing and Testing
Design

5523 Electron Beam Additive Manufacturing (EBAM) Engine Part Manufacturing and Testing

5512 Additive Manufacturing Qualified Low Volume Production (QLVP) for Expeditionary and Small Manufacturer Applications
Process

5512 Additive Manufacturing Qualified Low Volume Production (QLVP) for Expeditionary and Small Manufacturer Applications

5001.001.002.006 Development of Test Artifacts for the Characterization of AM In-Situ Process Monitoring System
Value Chain

5001.001.002.006 Development of Test Artifacts for the Characterization of AM In-Situ Process Monitoring System

5001.002.001.003 Strategies for Real-Time Defect Mitigation for Additive Manufacturing (AM) Processes
Process

5001.002.001.003 Strategies for Real-Time Defect Mitigation for Additive Manufacturing (AM) Processes

5001.001.001.004 Open Analytics Platform for Multi-Sensor In-Situ Monitoring
Value Chain

5001.001.001.004 Open Analytics Platform for Multi-Sensor In-Situ Monitoring

5001.001.001.001 Machine Learning (ML) to Enable Rapid Design Allowables Development for Additive Manufacturing
AM Genome

5001.001.001.001 Machine Learning (ML) to Enable Rapid Design Allowables Development for Additive Manufacturing

5001.001.001.006 Reducing “Time to First Good AM Part” Through In-Situ Sensor Driven NDE
Value Chain

5001.001.001.006 Reducing “Time to First Good AM Part” Through In-Situ Sensor Driven NDE

5519.001 Metal Additive Manufacturing & Topology Optimization of Self-Propelled Howitzer System Selected Components
Design

5519.001 Metal Additive Manufacturing & Topology Optimization of Self-Propelled Howitzer System Selected Components

5001.001.002.003 Development of a Pedigree Informatic System for America Makes Materials
Design

5001.001.002.003 Development of a Pedigree Informatic System for America Makes Materials

5001.001.001.002 Correlating In-Situ Sensor Data to Defect Locations and Part Quality for Additively Manufactured Parts Using Machine Learning
AM Genome

5001.001.001.002 Correlating In-Situ Sensor Data to Defect Locations and Part Quality for Additively Manufactured Parts Using Machine Learning

5001.001.001.007 Development of Graded Alloy Transitions for High-Mach Systems
Material

5001.001.001.007 Development of Graded Alloy Transitions for High-Mach Systems

5513.001 Thermal Aging Study for Additively Manufactured F357 Aluminum
Material

5513.001 Thermal Aging Study for Additively Manufactured F357 Aluminum

5514.001 Data Driven Qualification for Additive Manufacturing
Material

5514.001 Data Driven Qualification for Additive Manufacturing

5518.002 Design Guide for Scramjet Flowpath Features Fabricated via Large Format PBFAM
Process

5518.002 Design Guide for Scramjet Flowpath Features Fabricated via Large Format PBFAM

5001.002.003 Development of a Pedigree Informatic System for America Makes Materials
Material

5001.002.003 Development of a Pedigree Informatic System for America Makes Materials

5001.001.001.002 Correlating In-Situ Sensor Data to Defect Locations
AM Genome

5001.001.001.002 Correlating In-Situ Sensor Data to Defect Locations

5001.002.001 Tensile Behavior of AM Lattice Structures
Material

5001.002.001 Tensile Behavior of AM Lattice Structures

5518.001 Large Area Additive Manufacturing for Jointless Application Development
Material

5518.001 Large Area Additive Manufacturing for Jointless Application Development

5507.001 Qualification Requirements for Additive Manufacturing Processes – Phase I of III
Value Chain

5507.001 Qualification Requirements for Additive Manufacturing Processes – Phase I of III

5511.001 Joint Metal Additive Database Definition (JMADD)
Material

5511.001 Joint Metal Additive Database Definition (JMADD)

5001.006 Reducing “Time to First Good AM Part” Through In-Situ Sensor Driven NDE
Value Chain

5001.006 Reducing “Time to First Good AM Part” Through In-Situ Sensor Driven NDE

5001.001 Machine Learning (ML) to Enable Rapid Design Allowables Development for AM
AM Genome

5001.001 Machine Learning (ML) to Enable Rapid Design Allowables Development for AM

5510.001 Optimization of Ground Vehicle Components for Weight Reduction
Design

5510.001 Optimization of Ground Vehicle Components for Weight Reduction

5505.001 Topology Optimized Reflective Optics (TORO) Additive for eXtreme Improvements in Optical Mounts (AXIOM)
Design

5505.001 Topology Optimized Reflective Optics (TORO) Additive for eXtreme Improvements in Optical Mounts (AXIOM)

3031 DoD Wide Cold Spray Technology Roadmap
Process

3031 DoD Wide Cold Spray Technology Roadmap

1111 ONR Quality Made - Informed Quality
Process

1111 ONR Quality Made – Informed Quality

5501.001 Open Source Additive Scanning Implementation Strategy (OASIS) Challenge
Process

5501.001 Open Source Additive Scanning Implementation Strategy (OASIS) Challenge

3025.002 Advancing AM Post Processing Techniques (AAPT)
Process

3025.002 Advancing AM Post Processing Techniques (AAPT)

3025.001 Advancing AM Post Processing Techniques (AAPT)
Material

3025.001 Advancing AM Post Processing Techniques (AAPT)

3024.001 An Open-Architecture Multi-Laser Research Platform for ALSAM
Process

3024.001 An Open-Architecture Multi-Laser Research Platform for ALSAM

3026.005 ATRQ - Corrosion Performance Design Guide for Additively Manufactured Ni-base Alloy 625
Process

3026.005 ATRQ – Corrosion Performance Design Guide for Additively Manufactured Ni-base Alloy 625

3026.004 ATRQ - Service Life of Additive Manufacturing (SLAM) in Harsh Environments
Material

3026.004 ATRQ – Service Life of Additive Manufacturing (SLAM) in Harsh Environments

3026.003 ATRQ Surrogate Damage Generation for LPBF Defects with IN718
Process

3026.003 ATRQ Surrogate Damage Generation for LPBF Defects with Nickel Alloy IN718

3026.002 ATRQ-Corrosion of AlSi10Mg in Laser Powder Bed Fusion (LPBF)
Material

3026.002 ATRQ-Corrosion of AlSi10Mg in Laser Powder Bed Fusion (LPBF)

3026.001 ATRQ-Surrogate Damage Generation for LPBF Defects with Ti-6Al-4V
Process

3026.001 ATRQ-Surrogate Damage Generation for LPBF Defects with Ti-6Al-4V

3011 MAMLS Feature-Based Qualification Method for Directed Energy Deposition AM
Value Chain

3011 MAMLS Feature-Based Qualification Method for Directed Energy Deposition AM

3010 MAMLS Phase 3 - Phase 1 Rapid Transition
Value Chain

3010 MAMLS Phase 3 – Phase 1 Rapid Transition

1113 ONR Quality Made – Robotic Laser Wire AM System with Comprehensive Quality Assurance Framework
Process

1113 ONR Quality Made – Robotic Laser Wire AM System with Comprehensive Quality Assurance Framework

3016 AM of Low Criticality Part Families via Continuous Liquid Interface Production (CLIP)
Process

3016 MAMLS-AM of Low Criticality Part Families via Continuous Liquid Interface Production (CLIP)

3017 Rapid Part Replacement via Digital Light Processing (DLP)
Process

3017 MAMLS Rapid Part Replacement via Digital Light Processing (DLP)

3018 DoD ACADEMI Expansion Initiative
Design

3018 DoD ACADEMI Expansion Initiative

3015 Demonstration of 3D Composite Based AM (CBAM) Build Process for Low Criticality Part Families
Process

3015 MAMLS Demonstration of 3D CBAM Build Process for Low Criticality Part Families

3014 Evaluation of Defects in Metal LPBF AM using Multiple Lasers
Material

3014 Evaluation of Defects in Metal LPBF AM using Multiple Lasers

3012 Accelerating MAMLS Direct Part Production: Effect of Defects in Laser Powder Bed Fusion AlSi10Mg
Material

3012 Accelerating MAMLS Direct Part Production: Effect of Defects in Laser Powder Bed Fusion AlSi10Mg

3013 Understanding Stochastic PBF AM Flaw Formation & Impact on Fatigue
Material

3013 MAMLS Understanding Stochastic Powder Bed Fusion AM Flaw Formation & Impact on Fatigue

3009 Additive Manufacturing Build Interruption Effects (AMBIE)
Process

3009 Additive Manufacturing Build Interruption Effects (AMBIE)

3006 MAMLS ph2 - Bell Crank Family of Parts
Value Chain

3006 MAMLS ph2 – Bell Crank Family of Parts

3007 MAMLS ph2 - Oil Cooler Family of Parts
Value Chain

3007 MAMLS ph2 – Oil Cooler Family of Parts

3008 MAMLS ph2 - Fairings Family of Parts
Value Chain

3008 MAMLS ph2 – Fairings Family of Parts

Measurement Science for Advanced Manufacturing
Value Chain

1082 Measurement Science for Advanced Manufacturing (MSAM)

3000 Maturation of Additive Manufacturing for Low Cost Sustainment
Value Chain

3000 Maturation of Additive Manufacturing for Low Cost Sustainment

3003 High Performance Additive Manufactured Thermoplastics
Material

3003 High Performance Additive Manufactured Thermoplastics

4003 Maturation of Fused Depositing Modeling (FDM) Component Manufacturing (4003)
Material

4003 Maturation of Fused Depositing Modeling (FDM) Component Manufacturing

4004 Sparse-Build Rapid Tooling by Fused Deposition Modeling for Composite Manufacturing and Hydroforming
Design

4004 Sparse-Build Rapid Tooling by Fused Deposition Modeling for Composite Manufacturing & Hydroforming

4005 Fused Depositing Modeling (FDM) for Complex Composites Tooling
Process

4005 Fused Depositing Modeling (FDM) for Complex Composites Tooling

4006 Maturation of High-Temp SLS Technologies and Infrastructure
Material

4006 Maturation of High-Temperature SLS Technologies & Infrastructure

4007 Qualification of AM Processes & Procedures for Repurposing & Rejuvenation of Tooling
Value Chain

4007 Qualification of AM Processes & Procedures for Repurposing & Rejuvenation of Tooling

4008 Thermal Imaging for Process Monitoring and Control of Additive Manufacturing
Value Chain

4008 Thermal Imaging for Process Monitoring & Control of AM

4009 Rapid Qualification Methods for Powder Bed Direct Metal Additive Manufacturing Processes
Material

4009 Rapid Qualification Methods for Powder Bed Direct Metal AM Processes

4021 Developing Topology Optimization Tools that Enable Efficient Design of AM Cellular Structures
Design

4021 Developing Topology Optimization Tools that Enable Efficient Design of AM Cellular Structures

4022 Development of a Low-Cost Lens® Engine
Process

4022 Development of a Low-Cost Lens® Engine

4023 Development of Knowledgebase of Deposition Parameters for Ti-6Al-4V and IN718
Material

4023 Development of Knowledgebase of Deposition Parameters for Ti-6Al-4V & IN718

4024 Metal Alloys & Novel Ultra-Low-Cost 3D Weld Printing Platform for SME Rapid Prototyping & Production
Process

4024 Metal Alloys & Novel Ultra-Low-Cost 3D Weld Printing Platform for SME Rapid Prototyping & Production

4025 Accelerated Adoption of AM Technology in the American Foundry Industry
Value Chain

4025 Accelerated Adoption of AM Technology in the American Foundry Industry

Development of Distortion Prediction and Compensation Methods for Metal Powder-Bed AM
Design

4026 Development of Distortion Prediction & Compensation Methods for Metal Powder-Bed AM

4027 In-Process Quality Assurance for Laser Powder Bed Production of Aerospace Components
Value Chain

4027 In-Process Quality Assurance for Laser Powder Bed Production of Aerospace Components

4028 A Database Relating Powder Properties to Process Outcomes for Direct Metal AM
Material

4028 A Database Relating Powder Properties to Process Outcomes for Direct Metal AM

4029 Automatic Finishing of Metal AM Parts to Achieve Required Tolerances & Surface Finishes
Design

4029 Automatic Finishing of Metal AM Parts to Achieve Required Tolerances & Surface Finishes

4030 3D Printing Multi-Functionality: AM for Aerospace Applications
Process

4030 3D Printing Multi-Functionality: AM for Aerospace Applications

4031 AM of Biomedical Devices from Bioresorbable Metallic Alloys for Medical Applications
Material

4031 AM of Biomedical Devices from Bioresorbable Metallic Alloys for Medical Applications

4032 High-Throughput Functional Material Deposition Using a Laser Hot Wire Process
Process

4032 High-Throughput Functional Material Deposition Using a Laser Hot Wire Process

4033 Electron Beam Melted Ti-6Al-4V AM Demonstration and Allowables Development
Material

4033 Electron Beam Melted Ti-6Al-4V AM Demonstration & Allowables Development

4034 Refining Microstructure of AM Materials to Improve Non-Destructive Inspection (NDI)
Value Chain

4034 Refining Microstructure of AM Materials to Improve Non-Destructive Inspection (NDI)

4035 Optimization of Parallel Consolidation Method for Industrial Additive Manufacturing
Process

4035 Optimization of Parallel Consolidation Method for Industrial AM

4037 AM Laser Powder Feed Repair (Reborn)
Value Chain

4037 AM Laser Powder Feed Repair (Reborn)

4038 Support of AM Mission by CIMP-3D
Value Chain

4038 Support of AM Mission by CIMP-3D

4039 Development and Demonstration of Open-Source Protocols for Powder Bed Fusion Additive Manufacturing (PBFAM)
Value Chain

4039 Development & Demonstration of Open-Source Protocols for Powder Bed Fusion AM

4040 Development and Demonstration of an Open, layered Protocol for Powder Bed Additive Manufacturing
Value Chain

4040 Development & Demonstration of an Open layered Protocol for Powder Bed AM

4042 Closed Loop Process Control for Powder Bed Fusion of Thermoplastics
Value Chain

4042 Closed Loop Process Control for Powder Bed Fusion of Thermoplastics

4043 Non-Destructive Evaluation of Complex Metallic Additive Manufactured Structures
Value Chain

4043 Non-Destructive Evaluation of Complex Metallic AM Structures

4045 Conformal Fan Duct Heat Exchanges for Engine Thermal Management Systems
Material

4045 Conformal Fan Duct Heat Exchanges for Engine Thermal Management Systems

4046 Additive Manufacturing of Heat Exchanges for Propulsion Applications
Process

4046 AM of Heat Exchanges for Propulsion Applications

4047 Parametric Design of Functional Support Structures for Metal Alloy Feedstocks
Design

4047 Parametric Design of Functional Support Structures for Metal Alloy Feedstocks

4048 Multidisciplinary Design Analysis for Seamless AM Design, Analysis, Build, & Redesign Workflows
Design

4048 Multidisciplinary Design Analysis for Seamless AM Design, Analysis, Build, & Redesign Workflows

4049 Economic Production of Next Generation Orthopedic Materials through Powder Reuse in AM
Material

4049 Economic Production of Next Generation Orthopedic Materials through Powder Reuse in AM

4050 Integrated Design Tool Development for High Potential AM Applications
Design

4050 Integrated Design Tool Development for High Potential AM Applications

4051 A Flexible Adaptive Open Architecture to Enable a Robust Third-Party Ecosystem for Metal Powder Bed Fusion AM Systems
Process

4051 A Flexible Adaptive Open Architecture to Enable a Robust Third-Party Ecosystem for Metal PBFAM Systems

4052 Digital Threading of AM
Value Chain

4052 Digital Threading of AM

4053 A Design Guidance System for AM
Design

4053 A Design Guidance System for AM

4054 Cyber-Physical Design and AM of Custom Orthoses
Process

4054 Cyber-Physical Design & AM of Custom Orthoses

4055 A Low-cost Industrial Multi3D System for 3D Electronics Manufacturing
Process

4055 A Low-cost Industrial Multi3D System for 3D Electronics Manufacturing

4056 Rapid In-situ Multimodal Inspection (RIMI) for Direct Write Printing
Process

4056 Rapid In-situ Multimodal Inspection (RIMI) for Direct Write Printing

4058 Optimal Design and AM of Complex Internal Core Structures for High Performance Aerial Vehicle Production
Design

4058 Optimal Design & AM of Complex Internal Core Structures for High Performance Aerial Vehicle Production

4059 Biomimetic Multijet Materials
Material

4059 Biomimetic Multijet Materials

4060 Non-Empirical Predictive Model for AM Lattice Structures
AM Genome

4060 Non-Empirical Predictive Model for AM Lattice Structures

4061 Multi-functional BAAM: Big Area AM with Multi-Purpose Wire Embedding
Process

4061 Multi-functional BAAM: Big Area AM with Multi-Purpose Wire Embedding

4062 MULTI-Source/Feedstock/Meter-Scale Metal AM Machine
Process

4062 MULTI-Source/Feedstock/Meter-Scale Metal AM Machine

4063 AM for Metal Casting
Process

4063 AM for Metal Casting (AM4MC)

4064 Multimaterial 3D Printing of Electronics and Structures
Process

4064 Multimaterial 3D Printing of Electronics & Structures

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