Projects
5513.001 Thermal Aging Study for Additively Manufactured F357 Aluminum
December 18, 2023
The objective of this program was to enable the use of aluminum alloys for high-temperature applications by understanding the effects of thermal treatments and service temperatures on the... Read More
5557 AM Phase 4, Application Development
November 28, 2023
The objective of this effort is to follow up on the work done in Phase 3 designing an AM-optimized, air-reducing manifold. More specifically, the scope of this project includes updating and... Read More
5001.004.001.001 Frameworks for Utilizing Process Monitoring in Conjunction with Ex-situ Inspection for Qualification
November 27, 2023
The goal of the project is to foster conditional inspection practices by evaluating different in-situ monitoring framework qualities and features for their ability to predict post-build... Read More
5558 Advanced Composite Assembly Innovation (ACAI)
October 31, 2023
The objective of this project is to demonstrate the HELIOS thermoplastic Ice Protection Technology, as a robust and reliable solution for the aircraft Spinner Dome in three phases. This project... Read More
5001.003.001.004 Characterization of Transient Phenomena Impacting In-Situ Molten Pool Temperature Measurement for AM of Reactive Metals
October 11, 2023
The objectives of this project were to demonstrate a method to measure the melt pool emission spectra routinely, accurately, and in near-real-time during LPBF processing of reactive metals (e.g.,... Read More
5001.002.001.001 Qualification of Additive Aluminum Alloys for High-Temperature Extreme Environments (QUAAL-HT)
October 10, 2023
The primary objectives for this project were to mature an aluminum alloy to meet performance targets for elevated temperature applications and demonstrate candidate alloy in representative part... Read More
5555 Innovations in Robotic Additive Manufacturing Process Planning
October 06, 2023
The objective of this project is to develop a user interface and toolpathing approach that is fully 3D-centric. This will include a variable slicing perspective and a library of intelligent... Read More
5538 Marotta AM Phase 3 Work
September 26, 2023
The focus of this effort was to design and manufacture a powder bed fusion (PBF) replacement of an air-reducing manifold body. The goal was to investigate whether AM is a viable alternative with... Read More
5546 Methods for Additive Manufacturing – Cross Platform Consistency (AM-CPC)
September 21, 2023
Gather data on the mechanical properties of Inconel 718 (INC 718) produced on PBF-LB platforms to:
- Establish processing pedigree data strategies across platforms
- Test for... Read More
5542.002.001 Task 2a – Advanced Thermal Management Schemes for Next-Generation High-Velocity Vehicles
September 21, 2023
Phase II of this project aims to design, manufacture, and characterize the performance of a leading-edge employing ETC and advanced micro and nano hierarchical liquid metal heat pipe developed... Read More
5542.007 Enabling Robust Production Technologies by Modeling Additive Geometrics with Novel Materials for Aerospace (ERuPTMAGMA)
September 21, 2023
The objective of this project is to develop a generalized process development framework that can be applied to printable alloy systems to measurably improve the performance of AM-built nickel... Read More
5542.006 High-Temperature Applications Using Additive Manufacturing, Phase 2: Task 6 – Advanced Manufacturing of High-Temperature Nozzle Materials
September 21, 2023
The objectives of this project are to:
- Perform a development effort to deliver full print parameters for molybdenum (Mo) alloy.
- Develop a roadmap for the insertion of... Read More