Project Category: Material

3033.001 Thermal Aging of AlSi10Mg

March 18, 2023

The objective of this program was to enable the use of aluminum alloys for high-temperature applications by understanding the effects of thermal treatments and service temperatures on the...

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5535.001 Maturation of HDH Powder Production Study

February 20, 2023

The purpose of this study is to determine if the contamination level for niobium alloy powders processed via the HDH route using laboratory-scale equipment and novel production practices can...

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5534.001 Generation of Additive Material Allowables for Ti-6Al-4V (GAMAT)

February 20, 2023

The purpose of the project is to develop a systematic approach to the generation of statistically based bulk material properties for Ti-6Al-4V via laser powder feed directed energy deposition...

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5520.001 Digital Light Processing – Flame Smoke Toxicity

February 20, 2023

The objective of this project was to mature the 3D Systems Figure 4 DLP technology as a qualified alternate source of supply for the manufacture of low-criticality, polymer cockpit components....

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5514.002 Data Driven Qualification for Additive Manufacturing – Phase 2

February 20, 2023

Building off the efforts of Phase 1, this project is advancing a data-driven qualification approach that allows relationships across platforms and alloy systems to be inferred using intelligent...

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5001.001.001.007 Development of Graded Alloy Transitions for Hypersonic Systems

December 02, 2022

The objective of this program is to develop graded alloy transitions for hypersonic systems by demonstrating and validating the ability of AM techniques to...

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5522.005 Advanced Manufacturing of High Temperature Nozzle Materials

December 02, 2022

The main objective of this effort is to identify a domestic, sustainable solution to increase the performance capability of high temperature engine nozzle...

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5522.004 Advanced Nano-Coatings for High Temperature Applications

December 02, 2022

The objective of this effort is to identify and catalog cost-effective and novel thin-film coating solutions which provide thermally conductive, electrical...

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5529 Site Specific Cold Spray Implementation Approval and Building Best Practices for Future Implementations

June 08, 2022

The objective of this project is to provide the Office of the Secretary of Defense (OSD), all individual Services (Air Force, Army, Navy), and other United States Government (USG) locations a...

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5001.001.001.007 Development of Graded Alloy Transitions for High-Mach Systems

June 30, 2021

The objective of this program is to develop graded alloy transitions for high-mach systems by demonstrating and validating the ability of AM techniques to achieve higher joint performance for a...

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5513.001 Thermal Aging Study for Additively Manufactured F357 Aluminum

June 24, 2021

The objective of this program is to accelerate the qualification of LPBF F357 aluminum alloy by quantifying the effects of thermal treatments and service temperatures on material microstructure...

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5514.001 Data Driven Qualification for Additive Manufacturing

June 24, 2021

This project is developing a data-driven qualification process that allows relationships across instruments, platforms, suppliers, and even alloy systems to be inferred using intelligent machine...

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