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Project Category: Material
5542.006 High-Temperature Applications Using Additive Manufacturing, Phase 2: Task 6 – Advanced Manufacturing of High-Temperature Nozzle Materials
September 21, 2023
The objectives of this project are to:
- Perform a development effort to deliver full print parameters for molybdenum (Mo) alloy.
- Develop a roadmap for the insertion of...
5542.004 Task 4 – Advanced Nano-Coatings for High-Temperature Applications
September 21, 2023
The purpose of this project is to identify thermally conductive, electrical insulative (TCEI) thin-film coating solutions for heat spreader applications to increase the computational potential of...
5542.003 Task 3 – Thermal Coating Material Advancement for Rocket Motors
September 21, 2023
The objective of this project is to identify and test intumescent coatings that will allow the use of bismaleimide (BMI) and cyanate esters in composite casings used in solid-propellant rocket...
5542.001 High-Temperature Applications Using Additive Manufacturing, Phase 2 Task 1 – Advanced Additive Manufacturing of Rocket Engine Components
September 21, 2023
In Phase l, Ursa Major Technologies (UMT) stood-up GrCop-42 copper alloy AM capability; established and qualified a manufacturing process parameter set; and produced prototype thrust chambers for...
5543 Advanced Nanocomposite Coatings (ANC) for Navy Applications
September 20, 2023
The objective of this project is to utilize a team of surface technology experts with experience in identifying, developing, and implementing functional coating solutions across defense and...
5515.001 USN Submarine Propulsor Application: ULTEM 9085 Production Specification and Support
August 30, 2023
The objective of the project was to create functional COLUMBIA (CLB) Class Submarine Propulsor components that can perform under the intended application and benefit from the advantages of the...
5532.001 Gradient Alloy Transition Development 2 (GRATD 2) Program
August 21, 2023
This project leverages the GRATD1 program to fabricate and test shape features relevant to aerospace systems to operate in extreme aerothermal environments. It focuses on leading-edge structures...
5542.005 Advance Manufacturing of High Temperature Nozzle Materials
August 17, 2023
The overall objective of this project is to identify two low-cost, domestic material supply chains that have demonstrated robust technical performance and manufacturability for solid rocket...
5001.003.002.001 Process, Thermal, Structure, Property Model for Ti64Built with DED-LB
August 14, 2023
The purpose of this program was to develop a process, thermal, structure property (PTSP) model for single-pass Ti64 wall built with laser blown-powder directed energy deposition (DED-LB) that...
5550 Common Additive Manufacturing Qualification Template (CAM-QT)
August 09, 2023
The objective of this project is to document the qualification requirements of in-service metal AM parts accepted by design authorities of three engine OEMs as part of their individual...
5540.001 – Additive Manufacturing Casting Replacement Optimization (AMCRO) – Heat Treating and Chemistry
August 07, 2023
The objective of this effort is to develop and demonstrate an optimized wire-arc DED process and post-process heat-treating procedures for the casting replacement of HY-80 steel castings. This...
5540.002 – Development & Transition of HY80 Steel for Qualification to NAVSEA WIRE-DED Tech Pub
August 07, 2023
Wire-Arc Directed Energy Deposition (DED) is capable of flexibly printing large parts at high deposition rates; coupled with advanced ICME modeling tools (e.g., thermodynamic and kinetic modeling,...
