Project Category: Process
5509.001 Advanced Manufacturing Confluence (AMC)
December 02, 2022
Execute development and preliminary process qualification of a large-scale hybrid AM process through the systematic production of strategic materials and...
5522.003 Demonstrate Additive Manufacturing of Ultra-High Temperature Composite Materials
December 02, 2022
The objective of this program is to develop PBF and material extrusion material formulations that yield high temperature microstructures, greater than...
5522.001 Advanced Additive Manufacturing of Rocket Engine Components
December 02, 2022
The objective for the effort is to advance the state- of-the-art in metal additive manufacturing of rocket engine components and establish UMT and the U.S....
5533 Post-Process Optimizing of Additive-Manufactured Nickel-Based Superalloys
September 14, 2022
The goal of the project is to design, fabricate, and construct a scaled, rotatable processing apparatus and associated tooling to facilitate the application...
5524 Hybrid Manufacturing for Rapid Tooling and Repair
September 13, 2022
The objective of this project is to develop and demonstrate the hardware and software tools required to fabricate and inspect tool and die components using a...
5517 Hybrid Additive Manufactured Oil Coolers (HAMOC)
September 13, 2022
This program explored an approach for building sustainment FCOCs utilizing several different manufacturing processes combined into a single end-use component which achieves the intended function...
5526.001 Reliable Additive Manufacturing 1-Meter Tall
August 05, 2022
The objective of this project was to address the shortcomings of LPBF in printing low-angle overhangs without support and manufacturing taller (up to 1 meter) AM parts in a thin-walled cylinder,...
5529 Site Specific Cold Spray Implementation Approval and Building Best Practices for Future Implementations
June 08, 2022
The objective of this project was to provide the Office of the Secretary of Defense (OSD), all individual Services (Air Force, Army, Navy), and other United States Government (USG) locations with...
5512 Additive Manufacturing Qualified Low-Volume Production (QLVP) for Expeditionary and Small Manufacturer Applications
May 09, 2022
The objective of this project was to improve the operational readiness of the Army’s Ground Vehicle Systems by enabling faster and lower-cost access to replacement parts. The program sought to...
5001.002.001.003 Strategies for Real-Time Defect Mitigation for Additive Manufacturing (AM) Processes
February 28, 2022
The objective of this effort is to develop and demonstrate key processes necessary to realize interlayer repair in an LPBF system based on automated flaw detection demonstrated in prior efforts....
5518.002 Design Guide for Scramjet Flowpath Features Fabricated via Large Format PBFAM
June 07, 2021
The objective of this project is to use the Rapid Large Area Metal Printer (RLAMP)—developed under a separate Army funded program—to scale up the AM technology for full-scale scramjet...
1111 ONR Quality Made – Informed Quality
December 10, 2020
The goal of this program is to generate an optimized scan file for a PBFAM machine environment to create high quality parts. The proposed effort plans to establish an Integrated Computational...