Projects

3017 MAMLS Rapid Part Replacement via Digital Light Processing (DLP)

Process

December 05, 2018

The objective of this project was to evaluate and advance the ability of emerging DLP technology to supply low-criticality components that fulfill sustainment part functions for rapid, custom, and... Read More

3018 DoD ACADEMI Expansion Initiative

Education & Workforce

December 04, 2018

The objective of this project was to modify and expand the existing course offering for The Advanced Curriculum in Additive Design, Engineering and Manufacturing Innovation (ACADEMI) program... Read More

3015 MAMLS Demonstration of 3D CBAM Build Process for Low Criticality Part Families

Process

November 09, 2018

Composite-based additive manufacturing (CBAM) technology provides an avenue for overcoming the difficulties associated with maintaining legacy systems by providing on-demand composite parts... Read More

3014 Evaluation of Defects in Metal LPBF AM using Multiple Lasers

Material

November 08, 2018

The objective of this effort was to understand the metallurgical defects in multiple laser LPBF systems and apply nondestructive evaluation (NDE) methods to identify potential defects in service.... Read More

3012 Accelerating MAMLS Direct Part Production: Effect of Defects in Laser Powder Bed Fusion AlSi10Mg

Material

November 08, 2018

The objective of this program was to study the effects of a lack of fusion defects and powder contamination in the LPBF process. Several applications were identified involving casting-type alloys... Read More

3013 MAMLS Understanding Stochastic Powder Bed Fusion AM Flaw Formation & Impact on Fatigue

Material

November 07, 2018

The objective of this project was to explore the relationships between PBFAM processes, the generation of stochastic flaws, and the subsequent impact such flaws have on fatigue properties. An... Read More

3009 Additive Manufacturing Build Interruption Effects (AMBIE)

Process

March 01, 2018

The objective of the project was to develop a comprehensive data set of build interruptions for two commonly used alloys (AlSi10Mg and IN625) processed with LPBF. The compiled data sets can be... Read More

3006 MAMLS Phase 2 – Bell Crank Family of Parts

Value Chain

February 14, 2018

This project aimed to improve the ability of the Air Logistics Complex (ALC) to rapidly find replacements for challenging parts required for legacy aircraft. Specifically, the effort focused on... Read More

3007 MAMLS ph2 – Oil Cooler Family of Parts

Value Chain

February 14, 2018

The objective of the project was to technically substantiate a qualification pathway by generating data through coupon, sub-element, and full component testing, modeling, and data correlation. The... Read More

3008 MAMLS Ph2 – Fairings Family of Parts

Value Chain

February 14, 2018

production of AM aircraft fairings into a family of parts solution. The focus was on the hybrid AM approach of composite sandwich panels that could lead to the production of aircraft... Read More

1082 Measurement Science for Advanced Manufacturing (MSAM)

Value Chain

June 22, 2017

The objective of this project was to address metallic material systems and manufacturing processes in three high priority thrust areas to:

  • Develop, integrate, and validate a robust,... Read More

3003 High Performance Additive Manufactured Thermoplastics

Material

August 09, 2017

The objective of this program was to build upon previous results from America Makes Project Call #1 project entitled “Maturation of Fused Deposition Modeling (FDM) Component Manufacturing” by... Read More

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